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Versatile Roll to Roll Battery Coater For Lab

Versatile Roll to Roll Battery Coater For Lab

Product Name:Versatile R2R Coating Machine
Mechanical Speed：Max.5m/min
Working Voltage;AC220V
Origin:China
Product description: This device has multiple coating methods and coating processing functions to meet different process requirements.
INQUIRY

This device has multiple coating methods and coating processing functions to meet different process requirements.

It mainly integrates three coating methods: scraper coating, extrusion coating, and micro gravure coating, which can achieve various coating processes such as continuous coating, stripe coating, and ultra-thin coating coating.

There are also processes for substrate corona treatment before coating, coating rolling after coating, and film coating. Mainly used in the coating process of positive and negative electrode sheets for lithium batteries, it is also applicable to the coating process of some other types of slurries and substrates.

Functional Features

Multiple coating functions are available for easy switching.

Multiple drying methods are available, modular structure, and easy replacement.

Optional substrate corona function.

Optional cold/hot rolling function.

Optional cold/hot film coating function.

Closed loop tension control of substrate, stable running, and low tension running can be achieved.

PLC control, HMI operation, convenient and easy to use.

The device has a small size and is suitable for use in laboratories.

Standard MSK-50 sampler for fast online sampling and measurement.

Technical Parameter:

Product Name		Versatile R2R Coating Machine
Power Supply		Voltage single-phase AC220V ± 10% (customizable 110VAC), frequency 50Hz/60Hz, power 7KW
Air Source		0.5-0.8MPa compressed air
Width of Guide Roller		200mm
Substrate Width		Max.180mm
Mechanical Speed		Max.5m/min
Doctor Blade Coating	Coating Type	Continuous coating
	Coating Width	50-150mm, adjustable through baffle
	Coating Thickness	30-200 μ m (depending on the slurry)
	Accuracy	≤± 3 μ m (excluding edge abnormal areas, sampling and measurement standards refer to product evaluation)
	Surface Density	≤± 1.5% (including substrate, excluding edge abnormal areas, sampling and measurement standards refer to product evaluation)
	Box Capacity	About 0.5L (coating width 150mm)
	Scraper Diameter	Ф50mm
	Back Roller Diameter	Ф100mm
Slot Die coating	Coating Type	Continuous coating, stripe coating
	Coating Width	50～160mm，Replace gasket adjustment
	Coating Thickness	Standard mold head, single-sided thickness of 15-50 μ m (depending on the slurry)
	Accuracy	≤ ± 2 μ m (excluding edge abnormal areas, sampling and measurement standards refer to product evaluation)
	Surface Density	≤± 1.5% (including substrate, excluding edge abnormal areas, sampling and measurement standards refer to product evaluation)
	Mold Cavity Volume	Approximately 8ml
	Back Roller Diameter	Ф100mm
Micro-Gravure Coating	Coating Type	Continuous coating
	Coating Width	50-180mm, adjust by replacing the gravure roller
	Coating Thickness	Accuracy ≤ ± 1.5 μ m (excluding edge abnormal areas, sampling and measurement standards refer to product evaluation)
	Box Capacity	Approximately 0.2L
	Gravure Roller Diameter	Ф30mm
Hot Air Drying	Method	Electric heating, hot air direct discharge
	Airflow	Max.3.3/2840(Cm³/RPM)， Wind valve regulation
	Temperature	Max 150 ± 5 ℃, adjustable
	Power	3KW， Standard 1KW finned heating tube
	Length	500mm
infrared drying	Method	Infrared heating tube
	Airflow	Max.3.3/2840 (CMM/RPM), air valve adjustment
	Temperature	Max 150 ± 5 ℃, adjustable
	Power	3x0.7KW, adjustable
	Length	500mm
UV Curing	Method	UV curing lamp tube
	Airflow	Max.3.3/2840(CMM/RPM)， Wind valve regulation
	UV lamp	Power and wavelength can be designed according to requirements
	Length	500mm
Roll Rolling	Method	Cold rolling or hot rolling
	Roll Size	Φ150x200mm， Circular runout better than ± 2 μ m (at room temperature), surface hardness ≥ HRC60, roughness Ra ≤ 0.4
	Heating Roller	Max 100 ℃, accuracy ± 3 ℃ (optional function)
	Rolling Gap	0.5~2mm
Composite Film Coating	Method	Cold pressing or hot pressing
	Steel Rod	Φ150x200mm， Circular runout better than ± 2 μ m (at room temperature)
	Rubber Roller	Φ150x200mm， Fine grinding of roller surface
	Heating Roller	Max 100 ℃, accuracy ± 3 ℃ (optional function)
	Pressure	Max.1200N， Cylinder pressurization, precision adjustable
	Intermittent	Manually adjusted, with a dial gauge display accuracy of 0.01mm
Tension Control		5-40N
Corona Treatment		2 ceramic electrodes with a power of approximately Max.2KW
Rolling Accuracy		± 0.5mm
Roll Diameter		Max.250mm
Equipment Size		L1260mmW850mmH1600mm
Weight		1T